Sabtu, 21 Mei 2011

The Dynamics Of Braking System



Marine engineering students Ika Suwandi, left, Deny Suriyono and
Yuda Apri explain the dynamics of their braking system, which uses
waterjets to slow ships. (JG Photo/Amir Tejo)

Marine engineering students Ika Suwandi, left, Deny Suriyono and Yuda Apri
explain the dynamics of their braking system, which uses water jets to
slow ships. (JG Photo/Amir‚Tejo)

Young Inventors Put Brakes on Ship Collisions

Ever wondered how ships slow down?

Judging from the high number of shipping collisions, whatever braking
system vessels are currently using seems to be somewhat ineffective.

That is what's been exercising the minds of three students from the
Surabaya Institute of Technology (ITS).

Ika Suwandi, from the school of marine engineering department, Deny
Suriyono, from the naval architecture department, and Yuda Apri, from the
ship engineering department, became interested in the problem when they
saw that 55 of the 208 marine accidents between 2004 and 2008 were
collisions.

And was this at a time when navigation equipment is becoming more
sophisticated.

Perhaps the ships brake system was not working effectively,Ika said.

The three studied the conventional brake system with an eye to uncovering
its weaknesses. It is based on a reversal of a ship's propellers.

This system showed several weaknesses. It could not bring ships to a
sudden halt because of the time and distance required to reverse the
propellers, which depended on their size. And the propellers were prone to
break if suddenly thrust into reverse.

After months of studies and experiments under the tutelage of lecturer
Hasan Ikhwani, the students came up with a ship brake based on propulsion
from water jets.

They used the very system employed to move superfast ships to brake ships
effectively.

Water is drawn from under the boat into a pump-jet on the boat and then
expelled through a nozzle.

The system was first developed to propel boats in the 1950s in New Zealand.

“With the use of water jet propulsion, ships can be halted more
effectively,Ika said.

To maximize its effectiveness, the system was installed in the bow, or the
front, of the ship.

Following laboratory testing and field tests, a ratio of 1:2 was reached
for the strength of the water jet necessary to halt a ship effectively.

Under such ratio, a ship travelling at 20 nautical knots would need jets
that would be able to move the ship at half that speed.

Ika said tests had shown that if the ratio was changed, with a higher jet
speed, the brake system would become ineffective because the stern would
lift up as the boat got projected in the opposite direction, and the boat
could also reverse too much.

The head of the National Ship Design and Engineering Center, Aires
Sulisetyono, took his hat off at the students creativity. This could
become a solution to an important problem in the shipping world,Aries
said.

John Sihombing, the general manager of the Surabaya branch of the state
shipping line PT Pelni, said it might be able to lower the number of naval
incidents.

It should be shared with shipping associations,he said.

--

http://www.its.ac.id

Rabu, 04 Mei 2011

BES REPAIR - HULL REPAINTING PROCESS


http://www.youtube.com/watch?v=0TwMqeP7EOk

Hazard Description
  • Solvents (e.g., aliphatic and aromatic hydrocarbons, various ketones) can create both health and fire hazards.
  • Pigments, anti-fouling and anti-rust paint components (e.g., organo-mercury compounds, copper oxide, arsenic, organo-tin compounds, cadmium, chromium).
  • Types of paints used include: anti-rust paints that contain lead(e.g., red lead paint), zinc chloride primer paints, hot plastic rust preventive and anti-fouling paints, copper-bottom paints, and fire-resistant paints.
Scenarios/Injuries
  • Ship-board painting is often performed in confined spaces and tanks, thereby concentrating fumes and particulates. In addition to health hazards, the opportunity for fires and explosions increases.
  • Lead poisoning can occur from ingestion and inhalation of lead-based paint particles. The exposure depends on the method of application; for example, rolling versus spraying. Exposure to other hazardous constituents of paints can occur in the same way.
Controls
  • For standards covering painting operations in shipbuilding and repair.
  • Respiratory protection is provided using air-line and air-purifying respirators.
  • Mechanical air supply and exhaust are used to ventilate confined spaces and control exposures during painting operations.
  • Spray nozzles can be mounted on extensions, thereby lessening exposure to paint components and improving visibility by reducing the amount of paint covering goggles and face shields. In some situations, application using brushes may provide the most satisfactory control.
  • Painting with lead-based paints can be done at night when other workers will not be exposed. Supplied-air respirators are often required to avoid exposure. For the standard covering occupational exposures to lead.

Selasa, 03 Mei 2011

Prompted The Government Added A Pioneering Vessel In Enggano



Residents Enggano Island, North Bengkulu District Enggano asked the government to increase cruise ship schedule pioneer than once within 10 days to two per 10 days.
Chief Coordinator Enggano Island Kauno Iskandar Zulkarnain said the request was to increase economic activity on the island of Enggano, North Bengkulu Regency.
"Moreover, there are plans Enggano King ferry will be helped to the Peacock-Bakauheni. We hope to schedule a pioneer can be expanded, "he said, today.
He explained he had not yet received information about the successor of King Enggano ship which has been the mainstay of transportation in the island's residents to the city of Bengkulu.
When the vessel is conjunct without a replacement ship, the voyage to the island is 106 miles from Bengkulu city is served only ship once a pioneer with the schedule in 10 days.
"If only the pioneer, the fishing vessel would have difficulty transporting the catch. During this time the ferry twice a week into Enggano, "he added.
To that end, Alexander expects the government to increase the schedule for the ship pilot who was not only serving the city of Bengkulu-island routes Enggano, but also the Port District Linau Bayur Kaur and the Gulf, West Sumatra.
Meanwhile, the Head of Transport Department of Communication and Information Bengkulu Province Ali Berti says still waiting for a replacement vessel that will ferry the King Enggano helped overcome bottlenecks in Merak-Bakauheni.
"Prior to his successor arrived in Bengkulu, we can not let go because the community of King Island Enggano Enggano highly dependent on this ship," he said.
He said the ferry King of Enggano requested by the Director General of Sea Transportation Ministry of Transportation Sunaryo to help overcome bottlenecks in Merak-Bakauheni for 3 weeks.
During the ship is located in the Sunda strait, PT Transportation River Lake Crossing (ASDP) will provide one replacement vessel of Aceh.
"The information, a replacement ship was still on the journey, so before it arrived in Bengkulu, we will not release the King Enggano, we see in two or three days," he added.
Crossing from Bengkulu City Enggano Island ferry which served the two ships and one ship of King Enggano pioneer.King Enggano navigate this route twice a week, while one-time pioneer ship in 10 days. BI

Senin, 11 April 2011

Foreign-flagged vessels are not affected sabotage principles




Government and the Commission V of the House agreed that foreign-flagged vessels to support oil and gas operations offshore will be protected in a special government regulations. This means that foreign-flagged vessels are not affected sabotage principles that are still able to operate in Indonesian waters.

The government concluded a meeting with Commission V read by the Speaker of the House Commission V DPR Soepredjo Yasti Mokoagow, Thursday (3/10/2011) in Jakarta. Sabotage principle is very important to use the Indonesian-flagged vessels by shipping companies.

According Yasti, Commission V of the House encourage the government to revise legislation in accordance with the provisions of law relating to the operation of ships offshore oil and gas business that special interests no later than 7th April 2011. Conditions, oil and gas business activities not support vessel used to transport people and goods.

Transportation Minister Freddy Numberi explained, the amendment of Law Number 17 Year 2008 on Shipping remains the road. So, the government and the Commission V of the House agreed to explore more about whether or not to revise the law relating to the application of the principle of sending it sabotage to ship oil and gas support.

In the near future, the Department of Transportation will make special rules for oil and gas business. In the rules it will be explained in which the ship should not be allowed and foreign flag in the context of offshore oil and gas business interests.

"We limit also, the chance of cooperation with the Indonesian-flagged vessels must exist. For example, if for transporting goods and people there, then had to wear the flag of Indonesia," he said.

Formulation of special PP will involve the Ministry of Energy and Mineral Resources and Minister of Justice and Human Rights, scheduled to be completed no later than 7 April. Director General of Oil and Gas Ministry of Energy and Mineral Resources Evita Legowo states, the possibility of regulatory changes that still exist.

JAKARTA, KOMPAS.com

Senin, 04 April 2011

ENGINE ROOM CHECKLIST (SAMPLE LETTER)


ENGINE ROOM CHECKLIST NO. 1


        Date:                                                                                             Time:

         Port:                                                                                    Voyage No:
 

Procedure Prior Starting Of Main Engine

 

  1. Check the lubricating oil sump level. ----------------------------------------------------------------------         
 

  1. Check fresh water expansion tank level. -------------------------------------------------------------------
 

  1. Check transmission gearbox oil level. ---------------------------------------------------------------------
 

  1. Check cargo pump step-up gearbox oil level. --------------------------------------------------------------------
 

  1. Build up lubricating oil pressure by hand pump, if applicable. ------------------------------------------
 

  1. For air start M/E, ensure that air bottles are charged up. ------------------------------------------------
 

  1. Start the sea water cooling system. --------------------------------------------------------------------------
 

  1. Open indicator cocks, turn the engine, then blow through the M/E. -----------------------------------
 

  1. Close indicator cocks and start main engine. --------------------------------------------------------------
 

  1. Change the engine control to bridge control. --------------------------------------------------------------

Checked by:_________________________
                   Chief Engineer / Duty Engineer

ENGINE ROOM CHECKLIST NO. 2


        Date:                                                                                             Time:

         Port:                                                                                    Voyage No:
 

 Procedure Prior Starting Of Aux and Bow Thruster Engines
 

1.   Check lubricating oil sump and expansion tank level. ----------------------------------------------------
 

  1. Check starting batteries in good working condition. ------------------------------------------------------
 

  1. Check cargo pump step-up gearbox oil level. -------------------------------------------------------------
 

  1. For bow thruster engine only, check transmission gearbox oil. -----------------------------------------

Checked by:_________________________
                       Chief Engineer / Duty Engineer

Sabtu, 26 Maret 2011

How to handle our Sterntube Seal ?



Sterntube Seal & Components
History
SIMPLEX STERNTUBE - SEAL


1948





The Simplex Sterntube Seal, a prerequisite for the use of oil-lubricated propeller shaft bearings.



SIMPLEX COMPACT - SC1
1970










 

 The Simplex-Compact Seal continues the extraordinary advance of our seal concept throughout the world.

SIMPLEX COMPACT - SC2
1992

Introduction of the 3rd Generation Simplex-Compact SC 2000 Sterntube Seal

SIMPLEX sterntube seals (stern tube seals)
Seals for oil and water lubricated sterntubes

Compact (SC1) and Compact 2000 (SC2)   
Size 155 - 1250 non split version
Size 140 - 1000 split version
Conventional
No longer manufactured - but spares are available
Size 155 - 800

SIMPLEX-COMPACT airspace sealing system
Airspace seal
This anti-pollution seal uses four self-supporting lip rings and incorporates an air chamber with controlled venting an no loss of air into the seawater. The system also has the ability to be switched over to a standard seal with a pressure control system in times of emergency.
As with other Simplex seals the lip rings can be replaced without uncoupling the tail shaft or removing the propeller.




This airspace seal installation diagram shows the latest standard with a pipe connection between seal and oil tank at the bottom of the seal and an additional oil chamber vent pipe connected on top of the seal. This revised design offers the opportunity to fill the oil chamber via the oil tank and vent the chamber at the same time. 

SIMPLAN sterntube seals (stern tube seals)
For small shaft diameters and water lubricated sterntubes, vessels using inland water ways, coastal vessels, yachts and high speed naval or coastal protection applications.






Frequently asked questions

What's in the service package?

 

Everything that is required to change the seals including the precise alignment of the liner.

Can the job be done afloat?

If the ship can be ballasted by the bow so that the shaft is out of the water then the seals can be bonded provided there is no other damage. 

 

How long will the job take?

Three days for a standard forward and aft seal on the one shaft, provided that other dry dock work does not interrupt our work. CPP installations and split liners will take longer.

 

Can we replace the sealing rings without pulling the shaft?

 

Yes, by cutting the sealing rings, then vulcanising the rings with the aid of a bonding kit, and special two component adhesive. 


What am I likely to need to do at the next docking?

Contact Your maker. They will check their service reports and advise what spares are required. For instance, a distance ring may be required, or the liner may need to be machined or a new liner needed.

 

Why are my seals leaking?

All seals require a small migration of liquid particles under the sealing ring in order to ensure that the ring is lubricated and cooled. Any water is accumulated in the Number Two chamber and transfered back to the 20 litre tank where it can be drained off. A leakage of up to 1% of the shaft diameter is acceptable.

I have 5% oil in the sterntube oil. What should I do?

Excessive leakage may be caused by a large number of factors for example:

·         Excessive wear seal lips

·         Hard and/or cracked seals

·         Broken or damaged seal springs

·         Foreign bodies under seal lips (fishing line, sand etc)

·         Damage to seal housing

·         Seal liners excessively grooved

·         Pitting corrosion in liners

·         Damaged gasket or 'O' seal on liner (aft seal)

·         Damaged 'O' seal between liner and clamp ring (forward seal)

·         Excessive eccentricity on liners

·         Wrong oil in system (possible corrosive effect on seals)

·         Liners machined under minimum permissable size

·         Excessive clearance between sterntube bearings and propeller shaft. (Vibration can cause pumping effect of oil or water past seals)

·         Damaged housing gasket

 

The process in pictures

1. cutting away the old seal

2. cutting the ring
3. bonding the ring
4. the finished ring







 (information taken from www.sterntubeseals.com)

Jumat, 25 Maret 2011

PT PAL Indonesia delivered Escorts tug boat 4.400 HP

www.pal.co.id that PAL INDONESIA, on October 1, 2010, once again proving commitment by sending a vessel capacity of Escort Tug Boat 4400 HP (Horse Power), Hull No. W000262 ship the first of four ships Escort Tug Boat 4400 HP in a message with JGC / PT. KBR Indonesia Join Operation. Booking this ship is a form of Joint Operations trust company to the national shipping industry.

Based on experience since 1980 PAL INDONESIA has completed construction of the ship more than 160 types and sizes of ships for its warships and merchant ships. For products ship Commerce until 50.000 DWT size, and has been producing various types and sizes of ships, including ships Tanker, Container Vessel, Passengers Ship and  AHTS Ship, Tug Boat and Ship Escort Escort Tug etc. Tug Boat with HP 4400 is first ship from four ships in the message by JGC / PT.KBR Indonesia Merge Operations, while the second ship in their schedule will be proposed at the end of this year and then followed by third and fourth.

Escort Tug Ships HP 4400 is specifically designed to operate in order to support the activities of the Tangguh LNG project in Papua and the ship is equipped with a fire extinguisher in the sea (Fire Fighting One) and the ship was built based on standard plate; Loyd Registration and Classification Bureau of Indonesia (Duble Class), mounted ASD (Asymptote Stern Drive) that can create a very agile ship with more than 3000 KW and power Towing Winch mounted so that this ship has the ability to Auto Rendering.

Specifications Escort Tug boat 4400 HP follows:
Length overall: 32.00 Meters
Long Perpendicular: 26.67 Meters
Width: 11.60 Meters Draft: 5:36
Water Draft Meter Design: 4.10 Meters
Main engine: 2 x 2200 HP
Maximum speed not less than: 12 knots.

 
With the implementation of the handover Escort Tug Boat 4400 HP is expected in future cooperation that already exists can be improved again, so that the ship is required by PT JGC / KBR Joint Operation Indonesia can be met in the country, The synergy between PAL INDONESIA, with KBR JGC / PT Indonesia Joint Operation in the procurement of ships should be developed not only for the construction of new vessels, but also in repair and maintenance of other ships in order to participate to support the readiness of operational tasks and support the operation of the Tangguh LNG project so that in the present and the future of Indonesia to develop the Maritime Industry more advanced